Tool Boxes designed in the OWL BOX Factory

It all started like a slow rolling boulder last fall.   Mom was moving and I had to help John K. with moving his wood stash from her new abode. It was a little like reshuffling two pack rats.   John started recycling wood many years ago, stashing hardware, stashing old roofing, stashing tools, wood stoves, and everyone who knows John, knows he has at least three mega stash piles. When I saw this pile of nice fir from the old East Bank Storage in Portland, OR, I said, John I could make something with this.    I will give you one of whatever I end up making.  I pointed out that this was stashette pile number 29, so he caved under pressure.  That started the idea of making some recycled fir boxes.

Back at the Owl Box Factory we had to first plane it and then stack it til we decided what to do. First we had to make wood storage wall and fine tune the shop.

With winter setting in, we decided to start some projects that have been on the back shelf for awhile, things we always wanted to do. So this started a series of boxes. 
 There was Design 1.  Steve, the designer in residence, had admired this simple box years ago.    This box is a mini Japanese Tool Box.  It was  made out of small pieces of fir from an unknown  previous project,  Here is a picture of these boxes.  They were with nails. These boxes are the perfect size for gambling change and cards.

                                                                               Design 1

                                                                 Design 1 on its side

Next came the full sized Japanese tool boxes with rope handles.  The wood was left over 3/4" by 12" from siding the mortise and tenon cabin/tool shed. It was rough cut fir from a family lumber mill in Trout Lake Washington.   The rope was from a rummage sale.  Design 2 is a utilitarian  tool box.  Mine is in the back of my car to carry tools that I might need.

                                                               Design 2  from my car

This last batch was Design 3. This was the batch using the beautiful old fir.   The goal of this batch was no nails and not stock piling wood forever.    We used every scrape of the old wood, and came up with 11 boxes.  Some are vertical grain fir and some are  face grain.  All finished up very nicely due to their age and they were very stable.  There was some splitting of wood, but that was to be expected.   Cutting them out was easy and fast, the hard part was gluing, sanding, pegging, and designing,  It took awhile......Here are some of them.....   Lots of sanding , and thought went into these boxes.  The handles came out a couple different ways, leather and old rope variations. 

                                                     Design 3  Face Grain box for leather tools

                                                           Design 3 medium and large size

                                                                      Bamboo pegs

                                                                         Handle Close up

                                                               Open box by pushing on lid

                                                                         Joint on lid

We are working on a design/ logo for the projects coming out of our shop.  So far Owl Box Factory is sticking.  30 owl boxes  went out two weeks ago, so the name came honestly.
Here are more pictures of the tool boxes.
http://picasaweb.google.com/gorgeland/ToolChest#